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What is Automotive Weatherstrips Manufacturer and Why Do We Use Them?
Automotive Weatherstripping: Engineering Factors
In order to design automotive parts that stay competitive, its important to understand some details behind automotive weatherstripping. Weatherstripping (or weatherseals) is the system that seals any openings in a vehicle to keep out weather conditions. The word is also used to describe the actual materials used to implement these sealing systems.
Weatherstripping (and other sealing solutions) are used for all sorts of automotive applications. They are needed wherever the interior compartment of an automobile or other form of transportation needs to be sealed from the environment. The material you use needs to integrate and function well with the body design of the vehicle.
Engineering Factors for Automotive Weatherstripping
An important factor to consider when selecting material for automotive weatherstripping is the engineering of the parts. Lets take a look at several engineering factors.
1. Functionality
Whether the vehicle is operating at full speed or parked, the weatherstripping must maintain full functionality.
2. Flexibility
Also, weatherstripping must be flexible enough to address vibrations caused by vehicle movement.
3. Temperature Exposure
The material used must be able to handle subzero temperatures. Conversely, it must be able to tolerate extreme heat and extensive exposure to the sun.
4. Liquid Exposure
Of course, auto weatherstripping should also withstand liquids including gasoline, oil, and methanol (windshield washer fluid). Bumps and vibrations cause movement between the body of a vehicle and movable parts like windows and doors. This movement might cause water to penetrate the vehicle. Weatherstripping must be applied to seal the gap.
5. Noise Reduction
Another important factor to keep in mind is that weatherstripping can play a part in keeping noise out of the passenger compartment, which impacts ride quality. Similar to how the movement between body and movable parts mentioned above causes water to enter, the movement can also cause noises like rattles, squeaks, and creaks to pollute the passenger compartment.
Automotive Weatherstripping Sizes
If we consider a standard four-door vehicle, we can get an idea of weatherstripping size requirements. Each door would need at least 20 feet of material. Every window would require at least 10 feet of material. Trunks would need much larger amounts of material, due to how much more space it needs to seal.
Automotive Weatherstripping Materials
Automotive weatherstripping is usually made of these materials:
- Thermoplastic elastomer (TPV) mix of plastic and rubber
- Thermoplastic olefin (TPO) polymer/filler blend
- Silicone (for sunroofs to endure extreme heat)
- EPDM rubber
Coating Benefits
Weatherstripping performance can be optimized with the application of specialty coatings. Of course, the coating applied must sufficiently adhere to the material used to manufacture the weatherstripping. When the proper coating is chosen and bonds to the weatherstrip, it can offer several benefits such as:
- Reduced force needed to open/close doors (by decreased static of friction)
- Resistance to ultraviolet rays and chemicals
- Eliminated or decreased noise
Need More Information?
We hope this brief guide on automotive weatherstripping gives you actionable knowledge as you continue to build your transportation parts. If you would like more information on the subject, please contact us. Or if youre ready to purchase weatherstripping for your automotive application, view our weatherstripping products. We can also work with you on designing custom seal solutions, creating various different kinds of automotive weatherstripping profiles that meet your products needs.
What is Weatherstripping? Different Types for Cars & Trucks
Automotive weatherstripping is the rubber material that seals the edges of a vehicle's doors, windows, windshield, trunk lid, etc. It could also be called a weather seal, a weatherstrip, or just a seal. Weatherstripping prevents the outside elements like rain, snow, sand, and wind from entering a vehicle and ruining your day. There is a massive variety of auto weather seals available these days because cars and trucks have been using them for over 100 years. With that variety comes plenty of confusion. Luckily, 1A Auto is here to sort through this rubber madness. Here is a guide to some of the different types of weatherstripping you will find on cars and trucks.
What Are Door Seals?
Door seals are the weatherstrips that attach to the outside perimeter of the car door and seal the door to the body of the vehicle. They are usually held on with clips that slide into the door seal and then snap into holes in the doors. If the door has a frame around the window, the rubber door seal will likely be O-shaped and surround the entire perimeter of the door and window frame. If a vehicle does not have a frame surrounding the window, the door seal will be U-shaped, and attach vertically to the front and rear of the door and connect across the bottom.
If you are looking for more details, kindly visit I-ECO.
Further reading:The Difference Between Rockwool And Glass Wool
What Are Roof Rail Seals?
Roof rail seals attach to the roof of a vehicle where the door window frame comes in contact with it. This helps seal the wind, rain, snow, and dirt from entering the vehicle with the door closed. Damaged roof rail weatherstripping is a very common cause of wind noise at high speeds. If they are not in great shape and installed properly, wind noise will definitely be a part of the daily commute.
What Are Quarter Window Vertical Seals?
When it comes to weatherstripping, quarter windows are often overlooked because they don't have much attached to them. One seal that they do have though, is the vertical quarter window seal. It attaches vertically to the front edge of the quarter windows. It seals the door glass to the quarter window on hardtop and convertible models. Sedans would not use this type of window weatherstripping because they have a frame around their quarter windows.
What Are Window Sweeps?
Window sweeps, also known as "window felts," live on each side of the door glass toward the bottom. They are often made of a flexible piece of rubber, and some have a felt-like material on the inside edge. Their purpose is to allow the glass to roll up and down, but prevent debris from falling down into the door. On some vehicles, the interior window sweeps are mounted to the door panel, and others may be mounted to the steel door shell itself. Exterior window sweeps most often clip onto the door shell.
What Are Window Channel Seals?
Window channel seals, also known as window run channel seals, attach to the insides of the door window frame. The door glass then rolls up into them. They prevent wind, water, and debris from entering your vehicle when the windows are rolled up. They also prevent the window from rattling in the door frame. The insides of these weather seals are frequently made of soft rubber or felt to prevent scratches on the glass.
What Are Windshield Seals?
The windshield weatherstrip is the rubber seal that surrounds the windshield glass in its entirety. It helps prevent water and wind from leaking in around the edges of the windshield. Some vehicles have windshields that are glued to the car with the windshield weatherstrip laid on top of it. Other vehicles need the windshield weatherstripping installed at the same time as the windshield itself, which means it cannot be installed after the fact. These weather seals are held in by pressure, clips, or weatherstrip adhesive, depending on the vehicle.
What Are Quarter Window Lock Pillar Seals / U-Jamb Seals?
U-jamb seals, also known as "lock pillar seals" on older vehicles, install right in front of the quarter windows at the bottom corner. This is also the upper front-most corner of the quarter panel. They are often U-shaped and made of a solid or hollow piece of rubber. This piece of weatherstrip is held on with screws, clips, or adhesive, and prevents debris from entering the insides of the quarter panel.
What Are Header Seals?
When you think of the word "header", you may automatically think "exhaust system", but that is not the case when we are talking about weatherstripping. The header seal can be found on cars with convertible tops or targa tops. It crosses the span of the top of the windshield and seals either the convertible top frame or the front section of the targa top to the windowshield frame. Some header seals also run down the A-pillars as well, which means that they seal the door to the windshield as well. They are held on with clips, glue, or screws depending on the application.
What Are A-Pillar Seals?
The A-pillar weatherstrip can also be called a "windshield pillar seal." This type of weatherstripping attaches to the A-pillar, which is the side of the windshield. A-pillar seals are intended to seal the door glass or window frame to the windshield. Like so many other weather seals, they are made of soft rubber and prevent the outside elements from entering in.
What Are Convertible Top Seals?
Convertible top seals usually come in a kit, and include all of the side weather seals that attach to the bottom side of a convertible top. These types of weatherstrips help seal the gap between the door and quarter window glass and the convertible top. This obviously prevents wind noise, rain, and other elements from entering the luxurious interior of the fancy convertible. The beauty of these weather seals is that they are designed to fold up with the top without stretching or becoming damaged.
What Are T-Top Seals?
When it comes to T-tops, you have to accept that 99% of them will leak water inside the car. That is why replacement T-top weatherstripping exists. The original rubber seals dry out, crack, and become brittle, especially in the hot summer sun. Replacing them solves this problem. They most commonly attach to the body of the vehicle and are held on with a combination of clips and weatherstrip adhesive.
What Are Trunk Seals?
The weatherstripping around the trunk lid is called a "trunk seal." It seals the trunk lid to the body of the car and also channels water down to the ground rather than into the trunk. As you can imagine, with trunk lids being used so frequently, these seals have a hard life. They often have objects dragged across them, along with water, snow, and ice beating on them mercilessly. Luckily, replacing them is easy, and they are usually held in with nothing more than weatherstrip adhesive.
What Are the Signs of Worn Weatherstripping?
Replacement weatherstrip is needed anytime that a vehicle has excessive wind noise, rain leakage, or outside elements finding their way in. It can crack, split, or become brittle over time. Weatherstripping can also unseal and loosen over time.
Usually trying to find a water leak is the most challenging part, because you need to be in a rain storm to watch the leak take place. If the weather isn't on your schedule, you can always run a water hose over the car or truck and watch for water to pool in the interior.
Replacing Weatherstripping Yourself
The difficulty level of replacing weatherstripping varies from one vehicle to the next, but overall, most weatherstripping is easy to install by any do-it-yourselfer. It will usually involve removing the adhesive, cleaning the channels, test fitting, and reinstalling by the same method the weatherstripping was applied. For tips to make a weatherstripping replacement easier, check out this article. To replace weatherstripping yourself, check out our how-to videos covering many years, makes, and models.
For more information, please visit Automotive Weatherstrips Manufacturer.
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