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Waste Heat Recovery Basics

Author: Shirley

Dec. 09, 2024

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Waste Heat Recovery Basics

It is estimated that between 20 and 50% of industrial energy input is lost as waste heat in the form of hot exhaust gases, cooling water, and heat lost from hot equipment surfaces and heated products. Fossil fuel combustion, which provides most onsite industrial energy, tends to transfer heat to the environment, rather than the material being manufactured, which leads to a lot of wasted energy.

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As the industrial sector continues efforts to improve its energy efficiency, recovering waste heat losses generate cost savings, reduces environmental impact, and improves work flow and productivity.

Numerous technologies are commercially available for waste heat recovery and many industrial facilities have upgraded or are improving their energy productivity by installing these technologies, however these technologies are not being pursued to the fullest extent possible due to several barriers such a material constraints, and greater maintenance costs.

What is waste heat in industrial processes?

In a compressor room, waste heat refers to the excess heat generated by the operation of the compressors and associated equipment. Processes use compressors to increase the pressure of a gas or air. This process typically involves the conversion of electrical or mechanical energy into heat.&#; 
 

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When compressing gas, compressors use energy and produce heat as a byproduct. The equipment releases heat into the surroundings, which contributes to the overall temperature increase in the compressor room.&#; 

Identifying the specific sources of waste heat in your factory may require an on-site assessment and an understanding of your factory's processes and equipment.&#; 
 

To find waste heat sources and determine if they can be used more efficiently, you should conduct an energy audit. Also, consulting with energy specialists is a good idea.&#; They can analyze your factory's energy usage and processes to pinpoint specific areas where waste heat is generated. Also, you can receive recommendations for heat recovery and utilization, helping you reduce energy and reduce environmental impact.&#; 

Industrial processes change energy from one form to another, like burning fuel for electricity or making steam for heating.
During these energy conversion processes, the system releases a significant amount of heat as a byproduct. 

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