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Mezzanine Rack

Author: Geoff

May. 13, 2024

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Mezzanine Rack

A mezzanine rack is an advanced industrial storage system designed to utilize mezzanine floors to boost the storage capacity within warehouses or distribution centers. These racks feature elevated platforms, usually constructed from steel or concrete, and are intended for storing goods, equipment, or even as office space. The area beneath the mezzanine can also serve as additional storage, thereby amplifying the utilization of available space. This system can be tailored to diverse floor plans, layouts, and load necessities.

Mezzanine racks are predominantly applied in storage warehouses, distribution centers, and industrial facilities where space is scarce and high-density storage is crucial. They present an effective strategy to maximize vertical space usage without needing extra land or building expansion.

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Applications of Rack Supported Mezzanine

A mezzanine rack system can be utilized for a multitude of purposes, including:

  • Additional storage capacity: Perfect for enhancing storage capabilities without requiring more building space or new premises.
  • Office space creation: Mezzanine platforms can also be employed to arrange office areas for documents, files, and other equipment.
  • Manufacturing use: Commonly implemented in manufacturing plants to store raw materials, finished goods, and machinery.
  • Retail sector: Retail venues use mezzanine racks to expand floor space for extra products.
  • Logistics & Distribution: Widely used to house large volumes of goods in logistics and distribution centers.
  • Automotive & Aviation: Used extensively for storing bulky parts, tools, and equipment in these industries.

Overall, mezzanine racks provide an excellent solution for businesses striving to increase storage without physical expansion.

Installation Process of a Mezzanine Rack System

Installing a mezzanine rack system typically involves several key steps:

  1. Site Survey: Conducted to understand the available space, ceiling height, and specific facility requirements.
  2. Design & Engineering: Engineers create a bespoke mezzanine rack system using 3D CAD drawings and a Bill of Materials.
  3. Permit & Approval: Submission of plans to relevant authorities for permitting, and obtaining necessary approvals.
  4. Fabrication: Post-approval, fabrication, and assembly of mezzanine components commence.
  5. Delivery & Installation: Transportation of mezzanine components to the facility, followed by installation under an experienced project manager's supervision.
  6. Inspection & Testing: Post-installation, a thorough inspection and testing to ensure adherence to quality and safety standards.
  7. Final Handover: Completion of installation and testing, handover of the system along with detailed documentation and operational training.

Summarizing, installing a mezzanine rack system encompasses site surveying, custom design and engineering, permitting, fabrication, delivery, installation, and final inspection and handover.

The culture of food | 2017-02-13

Today’s food culture is designed to provide better, easier-to-use, and more convenient consumption options. Our busy lifestyles still demand time-saving solutions in all aspects of life—including eating habits.

Genova Seafood has launched two popular tuna fish products in handy portable cans with pull-tab lids, making them perfect for quick meals away from home.

The release of "Dietary Guidelines for Americans 2015-2020" encouraged Americans to eat seafood at least twice a week. To meet this demand for quick, nutritious meals, Genova introduced this new packaging, available in various U.S. major outlets.

Lovemade™, a new brand of ready-made organic baby food from Sweden, uses RPC Superfos’s SuperLock® polypropylene pots. Designed by Silvia Wulff, a Danish entrepreneur, these packages are convenient for feeding babies, with a wide lid that simplifies spoon access.

Lovemade's design features a click-on, screw-off lid that ensures easy opening and resealing, paired with see-through packaging to view the contents. This lightweight design is eco-friendly and suitable for multiple uses after consumption.

This dual-purpose packaging strategy enhances user experience and encourages repeat purchases.

Paul Nowak, director of customer experience at QuadPackaging, states, "Packaging should not only attract with its brand message but also offer added convenience to the consumer, making them likely to repurchase."

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Feeding the Senses

Innovations in pet food packaging are now as crucial as the food quality itself. The global pet food packaging market's growth from $5,500 million in 2015 to a projected $9,604 million by 2022 underscores the importance of good packaging.

Health-conscious and organic trends have driven the shift in premium pet food packaging. Purina®, for instance, collaborated with Zip-Pak to create Sensus™ for Fancy Feast® Duos treats—offering an engaging sensory experience with audible closure.

Sensus technology is not only for pet food but also excels in consumer products like cereals and detergents, as the resealing sound reassures customers of a secure closure.

Wagner’s wild bird food now employs Velcro Companies with their VELCRO® Brand PRESS-LOK® closures. This tactile system guarantees a tight, easy-to-use reclosure for various granular products.

"PRESS-LOK closures stand out in a crowded product category," says Jurjen Jacobs from Velcro Companies.

PRESS-LOK hooks feature a stress-free fastening method, easily integrated by Peel Plastic Products Ltd. into Wagner's bag design.

Design Makes All the Difference

Excelsior Technologies unveiled new fresh produce packaging solutions at the New York Produce Show, emphasizing ease of use and maximum shelf life for on-the-go products.

Their Grab&Go packs offer visual appeal and portability, while GAEA Gourmet Olives use clear-view, resealable pouches for freshness and convenience.

Such convenient packaging aligns with the trends among younger consumers, along with strategic rebranding efforts like Driscoll's aimed at promoting joyful, colorful packaging.

Capturing the consumers' penchant for convenience and healthier options, specialty food sales are on the rise, driven primarily by millennial purchasing patterns.

Fascinatingly, men, not women, now lead in new specialty food purchases across various retail formats.

"Specialty foods resonate with younger consumers, who seek novel flavors and tastes, moving away from traditional staples," states Phil Kafarakis of the Specialty Food Association.

Millennials' shopping experiences are becoming tech-driven, often involving smartphones for quick access to product information, promotions, and more.

The Foodservice Packaging Institute’s report highlights increased grab-and-go demand, with a focus on tamper-evident, eco-friendly, recyclable, and compostable packaging.

"Eco-friendliness and simplicity in packaging align with the shift towards organic products, now becoming business essentials," says Nowak.

Additionally, PMMI reports significant rises in the launch of vegetarian and vegan products, emphasizing the growing demand for healthful foods.

Ultimately, today's food culture embraces diverse trends—eco-friendly, user-friendly packaging, with an emphasis on convenience and specialty items, delivering options for varied consumer needs.

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