How to Select a Hard Hat to Fit Everyone's Comfort Zone

How to Select a Hard Hat to Fit Everyone's Comfort Zone

Recent research and design innovations coupled with advances in materials are paving the way for a new era of head protection.

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Hazards to workers' heads are widespread among industries as diverse as construction, manufacturing, oil and gas, mining, welding, forestry, and more. Among the most commonly used forms of personal protective equipment, hard hats are designed to protect the head from impact through an integrated combination of rigid shell material and an internal suspension. Too often, unfortunately, a poor-fitting or uncomfortable hard hat simply doesn't get used, putting workers at risk. This article reviews advances in hard hat technology that deliver a customized fit to help keep your workforce safe.

While the shell acts as a barrier to prevent penetration, its suspension dissipates energy upon impact to reduce the severity of the blow and the risk of injury. Though hard hats have been relied upon for decades, their basic materials and mechanisms have been slow to evolve. Recent research and design innovations coupled with advances in materials, however, are paving the way for a new era of head protection.

According to the American National Standards Institute (ANSI), hard hats must be worn wherever the risk of electrical shock, burns, or impact or penetration from falling or flying objects exists. But despite safety standards and widespread hard hat adoption, head injuries are on the rise. The number of non-fatal occupational head injuries requiring at least one day away from work in totaled 84,750, up 4.7 percent from , according to the U.S. Bureau of Labor Statistics. The costs of such an incident to affected individuals&#;whose injuries may range from bumps or concussions to permanent brain injury or death&#;as well as employers are significant. It is easy to agree that the importance of protecting workers&#; most valuable asset, the head, is an undisputed priority.

According to OSHA, it is an employer's responsibility to provide head protection for its workers. But finding a hard hat to fit each individual comfortably&#;whether your workforce is comprised of five or 500&#;can prove challenging. Everyone has a unique build, from head circumference, height, and shape to ear and neck measurements and gender, and there are endless combinations of dimensions to consider. A hat that fits comfortably on one worker may cause significant discomfort for another.

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Unfortunately, the discomforts of ill-fitting hard hats are familiar to most wearers. When a hard hat is poorly designed or constructed or is not properly sized or balanced, it is likely to feel bulky, wobbly, or top-heavy, causing pinch points, headaches, and neck and shoulder strain. To improve a wobbly hat&#;s retention, a worker is likely to overtighten its suspension, which leads to pinching and painful pressure. Likewise, working in an ill-fitting hat commonly leads to ergonomic strain as workers tense their muscles and avoid natural movement to help keep the hat in place, causing muscle strain.

This article originally appeared in the March issue of Occupational Health & Safety.

For most successful companies, employees and workers are an asset. Employees who are engaged in construction and manufacturing jobs are bound by various forms of risks. Protective accessories like Hard Hat plays an effective role in preventing accidents. The primary purpose of Hard Hats is to provide protection to the head while working on construction site. In the absence of its use, the head may encounter injuries due to concrete falls, accidental head bangs, electric current and high heat levels. There are few things you need to know about Hard Hats that are commonly asked worldwide and if you need to buy a Hard Hat in Dallas Texas Use of Hard Hats It is required to protect the head in following situations. 1. The loose objects or concrete might fall on the head 2. Electrical wires or electric conductors might accidentally touch the head. 3. The head might bang somewhere accidentally. 4. The high level of heat on head and face might cause health hazards.

What certification to check while buying? In America, the Hard Hats are certified with American National Standards Institute (ANSI) standard. The Z89.1 is the most recent version. Some Hard Hats are also certified with Canadian Standards Association (CSA). Hats with these certification levels are considered suitable for industrial purposes. For example, MSA Hard Hats are ANSI/ISEA Z89.1- certified. The certification is further categorised in types and classes. Type 1: These hats have the specific purpose of protecting the head from blow impact on top of the head. Type 2: These Hats provides resistance against blow impacts on top and sides of the head. Class C: These Hats do not provide protection against the current. Class G: These Hats provide protection against low voltage conductors only. volts is the tested value. Class E: Hats in this class provides protection against high voltages. Various MSA full brim and Cap Type Hard Hats provide this certification. Durability and Replacement: ANSI and CSA certified hard hats are considered quite durable. The work environment, the abuse like chemical and temperature exposures, handling and maintenance are the decisive factors in its replacement. It is recommended to replace the hat if it has met with a huge impact even when it is not damaged. The suspensions and shells should be replaced as per the manufacturer's instruction. Hard Hats are considered the must have accessory in all the construction based and industrial jobs. Every industry should recognize the safety needs of their workers and invest in the protective industrial gears.

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