How Does Fluid Control Solutions Work?

In simple terms, flow control is the regulation of the flow or pressure of liquid. Within fluid dynamics, it involves managing the rate at which fluids, commonly liquids or gases, pass through a specific system.

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In this article, the expert team at Fluid Controls has put together a helpful guide on what a flow control system does and how it functions within industrial fluid control systems. Keep reading to find out more!

What does flow control do?

Flow control involves regulating the rate of flow of fluids, such as liquids or gases. This concept is essential across various industries, including manufacturing, chemical processing, energy production, and transportation.

What is the purpose of flow control?

The primary purpose of flow control is to ensure that fluids move through a system at the intended rate to achieve optimal performance and efficiency. Efficiency is key, and flow control is vital to maintaining it.

Accurate fluid flow control is necessary to maintain safety, product quality, and adherence to environmental or industrial standards. It also helps reduce energy consumption, increase the system's lifespan, and improve overall productivity.

What does a flow control valve do?

A common method of controlling flow is through flow control valves. These mechanical devices regulate liquids and gases by opening or closing a passage. Various types of valves, including ball valves, globe valves, and flow control valves, each with specific advantages and drawbacks, suit different application needs.

Flow control valves & how they work

A flow control valve regulates and adjusts the volume flow of air within a pneumatic system. Commonly referred to as mass flow controllers, these valves perform several functions.

Prevention of clogging

Flow control valves are designed to avoid obstructing fluid flow, minimizing the chances of clogging and maintaining the continuity of the application or process.

They save water

With environmentalism a priority, flow control valves help save water. Some valves conserve up to 85% of the water they use, reducing unnecessary pressure on the water supply.

Cost-efficient

Flow control valves can lead to significant water conservation, which in turn reduces costs and saves money on a larger scale.

Why is flow control so important?

The importance of flow control spans across numerous industries and cannot be overstated. For example, in the chemical processing industry, precise flow control ensures the correct chemical measurement for desired reactions.

In the oil and gas industry, flow control prevents spillages and meets strict environmental standards. In the food and beverage industry, it ensures products and processes meet quality standards.

Flow control at Fluid Controls Ltd

Flow control is a crucial concept in fluid dynamics, involving the regulation of fluid flow through a system. Fluid Controls has supplied high-quality flow control valves since 1988.

We are committed to delivering top-quality valves, understanding their importance in various applications. Our range includes valves from global leaders like Parker, Bürkert, and Thompson Valves.

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As an ISO 9001:2008 accredited company, we offer installation options, full pressure testing, repairs, and in-house or on-site training to maximize your experience. For more information about our flow control valves or to discuss your application requirements, contact Fluid Controls today at +44 (0)118 970 2060 or email fluid@fluidcontrols.co.uk. Our engineers are ready to provide expert support and advice.

The Purpose of a Flow Control Valve

Flow control valves are used in a variety of industries. In this article, we'll explain the operation of two common types: High Pressure Control Valves and Liquid Dump Valves.

These valves move liquids, including oil, gas, and water, through piping for separation, transportation, or storage.

A high-pressure control valve is versatile, suited for applications requiring both flow control and pressure control. It is primarily used as a liquid dump valve on separation vessels.

Here's how it works:

• The valve stays in the fail position until a pilot instructs it to change.
• In a liquid dump application, a liquid level controller signals the pilot to open the valve and dump the liquid.
• The stem-guided high-pressure control valve's flow originates from above the seat. With minimal Cv options, this valve allows fine control.

The High Pressure Control Valve can also be field-converted to fail open or close with simple hand tools.

The Lever Operated Liquid Dump Valve is another popular flow control valve. It is part of a liquid level control system, which maintains and regulates the liquid level in production vessels.

The five main components of a mechanical liquid level control system are:

• Trunnion Assembly
• Float Arm
• Float
• Linkage Rod
• Liquid Dump Valve

Here's how it works:

• Upstream plumbing connects to the dump valve.
• When the float in the separation vessel reaches the desired level, the linkage rod rises, elevating the arm on the dump valve and opening it to "dump" the liquid into the next processing or storage stage.

Contact us to discuss your requirements of Fluid Control Solutions. Our experienced sales team can help identify the best options to meet your needs.