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Everything You Need To Know To Find The Best Brass Laser Cutting Machine

Author: Ruby

May. 20, 2024

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How to Choose the Right Laser Cutting Machine? Ultimate ...

  • Specifications of Laser

The diameter of a laser beam is usually in the range of 0.1mm to 0.3mm. The power of such beams ranges between 1 to 3 kW. The power of the machine is decided by looking at the substrate material.

For more information, please visit Brass Laser Cutting Machine.

If you want to cut steel or iron, you might get your work done with 1 or 2 kW. But, for metals like copper and aluminum, which possess good reflective and conductive properties, you might want to look for power beams of 6 kW.

If we take a look at the components of a laser cutter, we get two major components; the Laser resonator and the cutting head. Let’s see what’s their worth.

  • Laser Resonator

The laser resonator is the powerhouse of any laser cutting machine. It consists of a glass tube with two mirrors placed with their faces facing each other. The tube consists of gases like CO2, hydrogen, nitrogen, and helium.

Then come the diodes which charge up this mixture of gas. In some cases, electric discharge is also used to charge this mixture. This charging of gases emits energy which comes out in the form of the laser beam.

  • The Cutting Head

After the resonator emits the laser beam, it goes in various directions after getting reflected from mirrors that are strategically placed inside the machine. After reaching the cutting head, the laser beam is magnified and focused on the point of interest.

This cutting head transforms the laser beam into something that cuts through the substrate material or engraves on it. Before reaching the substrate, the laser beam passes through a nozzle along with compressed gases like nitrogen or oxygen.

When the beam cuts or engraves the material, it melts the substrate which is then blown out by nitrogen. The cutting head is the mechanical part of the machinery that makes its movement across the substrate with the help of chains and belts.

The quality of operation is defined by the distance between the nozzle and the metal. It should be accurate enough to make sure the result is precise and as per the customer’s requirement. Factors like the intensity of the beam and speed of the laser beam and cutting head also determine the output quality.

Before we go towards the types of laser cutting or engraving machines, let’s remove a common confusion among people first. People often confuse marking and engraving. There is a difference between both. Let us briefly explain.

Marking is the kind of operation in which the laser does not penetrate fully into the substrate material. It only changes the properties and the appearance of the material. When the laser comes in contact with the substrate, it creates high contrast marks because of the heat of the beam.

Laser Engraving

As the term indicates, laser engraving removes the material from the surface leaving a cavity behind. This cavity is basically what your information is. The heat of the laser first melts the material and then vaporizes it immediately to create sharp impressions.

Everything You Need to Know About: Laser Cutting

In today’s metal industry, not many fabrication processes can hold a candle to laser cutting. That's because laser cutting machines deliver high-quality cuts with near-perfect tolerances, all while accelerating production time. In fact, as one of the most efficient fabrication processes available today, laser cutting is becoming one of the primary methods for processing metals.

 

Further reading:
What are the benefits of iodine-131 therapy?
How to Choose The Right Laser Cutting Machine Manufacturer
What is Fiber Laser Cutting? - Baison

If you are looking for more details, kindly visit 40000W Sheet Metal Laser Cutting Machine.

 

The Laser Cutting Process:

As the name suggests, laser cutting involves using a focused beam of optical light to melt, burn, or vaporize materials. Combined with CNC, laser cutting machines allow for extremely precise and detailed cuts, providing nearly endless possibilities for material customization. 

The cutting process works by having a focused beam run through the material, delivering an accurate and smooth finish. Initially, the beam pierces the material with a hole at the edge, and then the beam is continued along from there, melting away the material it runs over.

Check out the video above to see one of our 6000-watt Prima Power Laser Genius machines in action!

When it comes to materials, lasers are extremely versatile and can cut everything from cloth and wood to metals and gemstones. For metals, modern machines now have the ability to cut carbon steel, stainless steel, aluminum, copper, and brass in a range of thicknesses. 

Types of Lasers:

When it comes to laser cutting systems, there are three main categories: gas laser cutting, crystal laser cutting, and fiber laser cutting. 

1. Gas Lasers: the oldest of all the methods, this technique uses a carbon dioxide (C02) mixed laser and is best suited for cutting through non-metals or engraving metals.


2. Crystal Lasers: this method uses crystal mediums to allow for high-powered metal cutting capabilities that allow the processing of metal and non-metal materials. These types of lasers, however, are typically more expensive and have the shortest life span.


3. Fiber Lasers: the newest of all cutting methods, fiber laser cutting produces stronger, more focused laser beams through fiber optics, making it ideal for cutting heavier metal materials and lowering production costs. 

Why Use Laser Cutting:

Compared to other types of fabrication processes, laser cutting offers several advantages, including greater cutting precision, accuracy, and customization.

One of the biggest advantages of laser cutting is it's a non-contact process, meaning the beam doesn't touch the material being cut.

This minimizes damage to the material work surface and allows for high-quality cuts, which generally do not require extensive secondary cleaning, treating, or finishing, ultimately saving time and money. 


From first-step processing to sourcing hard-to-find materials, at Boyd Metals, we have you covered. Give us a call and experience the Boyd Difference for yourself!


If you want to learn more, please visit our website 50000W Sheet Metal Laser Cutting Machine manufacturer.

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