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What Factors should you Consider when Designing a Porous Sparger?

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Designing a customized porous sparger can be challenging if you fail to pay attention to the critical aspects which directly affect the effectiveness of the device.

You can follow these tips to help you fit your porous sparger to the needs of your application.

Gas sparger

· Know your Goals and Application Details

You need to exhaustively outline the project output you expect to achieve and the details of your process application.

You should answer the following questions exhaustively.

• What is the nature of your application? Are you carbonating, controlling pH, oxygenating, etc.?
• What are the properties of your liquid and gas?
• Is it a batch or continuous application?
• What are the flow rates, pressure, and temperature of your system?
• At what speed do you want the gas dissolved in the liquid?

· Work Out the Actual Volume of Gas you need to Disperse into the Liquid per Minute

You need to determine the actual cubic feet per minute (ACFM) that your sparger must supply into the liquid.

You can calculate this from the standard CFM and gas temperature and pressure.

· Determine the suitable Gas Exit Velocity

Determining the optimal gas velocity is essential and helps avoid the coalescing effect.

When gas coalesces, the bubbles grow in size, they lose the surface area, which increases the number of bubbles you require to achieve the desired distribution.

Consequently, you will use more gas and energy to achieve the same level of sparging.

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Optimal velocity will help you conserve precious gas and save on energy cost as a result of reduced or no coalescing effect.

· Determine the Required Sparging Surface Area

The sparging surface area depends on multiple variables that are application-specific.

The aspects of the total surface area will influence the number, shape, and size of porous spargers your system will need.

You can consult a professional to help you determine the most suitable surface area for your application systems.

· Determining Geometry and Inclusions of the Sparger

This is the final step in designing a sparger and will take account of intricate details to meet the demands of your typical application.

Consider the most appropriate material to construct your porous spargers, the ideal media grade or pore sizes, the dimensions of the sparger, and the number of sparger elements required.

You can collaborate with our engineers to help you come up with the most efficient sparging elements at a reasonable budget.

Conductivity

High conductivity remains in porous metal. Because of its high surface area and conductivity, it is studied to apply as fuel cell electrodes and so on.

Studies about its application for fuel cells are ongoing.

Ventilation

Open cell type porous metal is connected to the voids and has fluid permeability. Utilising this characteristic, applications as catalyst filters and impurity filtration membrane are researched.

Porous metal filter

Thermal conductivity

Utilising a high surface area and thermal conductivity, it is researched for heat exchange applications.

Application for heat exchanger is being investigated.

Energy absorption

Since closed cell type porous metal is light in weight yet keeping its strength, it is researched for practical use as an energy absorbing (shock absorbing) material for automobiles.

Porous metal for crush box in automobile

Sound insulation

Closed cell type porous metal has excellent sound insulation and/or sound absorption because of its layers of independent cells.

Contact us to discuss your requirements of Porous Metal Filter Custom. Our experienced sales team can help you identify the options that best suit your needs.

Alu-porous for sound absorption