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Breaker and wire size for pool heat pump

Author: Justin

May. 13, 2024

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Breaker and Wire Size for Pool Heat Pump

quote; A #10 THW and a 60 amp breaker will meet the code

How would a 60 amp breaker on a wire rated for 35 amps "meet the code". The wire capacity dictates the maximum breaker size.

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I understand your confusion, HJ, as it initially seemed perplexing to me as well. Typically, I've only seen #10 wires connected to a maximum of 30 amps when dealing with electric water heaters and air compressors. However, after consulting with a pool pump installer and conducting some research, I discovered that distinct rules apply to specific "electrically driven air-conditioning and refrigeration equipment that incorporates a hermetic refrigerant motor-compressor." These regulations do not encompass regular household appliances such as room air-conditioners, household refrigerators, freezers, drinking water coolers, or beverage dispensing machines.

Article 440: Air Conditioning and Refrigerating Equipment

Conductor Sizing

The sizing is determined by the "Minimum Circuit Ampacity" provided in the equipment specifications. This pool heat pump has a minimum circuit ampacity rating of 35 amps, for which #10 THW wire is appropriate.

Circuit Protection

The protection device, typically a breaker, must safely handle the starting current of the motor-compressor. This device should not exceed 175% of the equipment's load current rating. If necessary, a larger protection device can be used, provided it doesn't surpass 225% of the motor-compressor's current rating.

Thus, employing a #10 wire (which supports 35 amps) and a 60 amp breaker (derived from 27 amp compressor current x 225% = 60.25) is compliant with the code requirements.

Despite this understanding, I intend to use #8 THW wire coupled with the existing 50 amp breaker for now. Given the short 10-foot length, the cost difference is minimal, and it offers peace of mind. Should the 50 amp breaker prove inadequate for the compressor startup, I'll simply upgrade to a 60 amp breaker.

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