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6 Advantages of bolted steel storage tanks
6 Advantages of bolted steel storage tanks
High-capacity storage tanks are vital to many businesses and organisations, including manufacturing facilities, food processors, municipal water distribution systems, wastewater treatment facilities, power plants, the oil and gas industry, and fire protection systems.
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They are often used to store potable water for municipal water systems, chemicals for manufacturing, fire suppressants, food products, drilling fluids, dry goods or fuel, and to perform well they must be water-tight, easy to maintain and repairable.
Traditionally, large storage tanks have been steel tanks, welded together and finished onsite, or concrete tanks, poured in place at site. Both types of tanks perform well, but have some serious disadvantages.
Field-welded steel tanks are affected by weather conditions which can be difficult to finish properly at the site, leading to an increased probability of corrosion, and the welds must be thoroughly inspected after completion to ensure that the tank will not leak.
Concrete tanks are very heavy, take large amounts of time to cure, and need constant resealing to prevent leaks meaning much higher labour costs.
A third option is bolted tanks, which use laser or die-cut steel panels that are bolted into place onsite. Bolted tanks offer the strength of steel and corrosion resistance through a factory applied coating. They are quick to install and easy to maintain or repair. Compared to concrete or field-welded steel tanks, bolted steel panel tanks from Reliant Solutions offer several distinct advantages.
Unlike field-welded or concrete tanks that must be sealed and coated onsite, bolted steel tanks come in pre-finished sections. Each section is manufactured at an environmentally-controlled manufacturing facility, where the metal is rolled and CNC cut, then the surface coating is applied before there is any chance of corrosion taking place.
The bare metal is coated with a silica and zirconium liquid seal that inhibits corrosion and encourages adhesion of the final surface coating, an epoxy powder coating that is electrostatically applied and heat-cured to ensure a durable, corrosion-free finish.
There is less pollution and waste involved in the finishing process. Welded steel and concrete tanks are finished onsite, which often involves sprayed-on sealants that have environmental consequences if applied incorrectly, and the process can easily be delayed by bad weather, which can inhibit the curing of the sealant or lead to over-spray.
In some municipalities, restrictions may be placed on how or when the sealants can be applied, leading to delays or high compliance costs. With no onsite finishing required, bolted tanks are much more convenient and environmentally friendly.
Bolted steel tanks allow installation flexibility that surpasses welded tanks or concrete tanks. They are available in sizes ranging from 50,000L to over 50 million litres, and they can be customised to fit the allocated installation space.
For narrow areas, the tank can be built taller, and in wider areas, the diameter can be increased. Should the need for more capacity arise in the future, bolted tanks can also be easily expanded with modular panels with a minimum investment of materials and labour, unlike concrete or welded steel tanks, which would require considerable amounts of time, materials, and labour to either expand an existing tank or build a secondary tank.
Bolted Steel Tanks with Epoxy Coating: A Reliable Storage ...
Bolted steel tanks with epoxy coating have become an essential storage solution for industries that require safe, long-lasting, and cost-effective options. Known for their corrosion resistance and structural integrity, these tanks are used across various sectors, including agriculture, wastewater treatment, and industrial manufacturing. As a leader in storage technology, Center Enamel offers high-quality bolted steel tanks with epoxy coating designed to meet the diverse needs of its clients worldwide.
Bolted steel tanks are composed of individual steel panels that are coated with a protective epoxy layer and then bolted together on-site. This modular approach simplifies the installation process and allows for flexibility in capacity, making them suitable for projects of various sizes. The epoxy coating acts as a protective barrier against corrosion and environmental damage, extending the lifespan of the tank and ensuring the safety of stored materials.
Center Enamels bolted steel tanks with epoxy coating are manufactured to the highest standards, ensuring durability and reliability for industries that require secure storage solutions. The companys experience in tank manufacturing has made it a trusted choice for clients around the globe.
Key Applications of Epoxy-Coated Bolted Steel Tanks
Potable Water Storage
For municipalities and communities, bolted steel tanks with epoxy coating provide a safe and hygienic solution for potable water storage. The epoxy coating is certified for drinking water use, ensuring that water remains free from contamination. Center Enamels potable water tanks meet strict industry regulations and provide a dependable solution for communities in need of clean water storage.
For more information, please visit Epoxy Steel Bolted Tank.
Wastewater Treatment
Wastewater treatment facilities face a challenging environment with aggressive chemicals and corrosive substances. Epoxy-coated bolted steel tanks are an ideal choice for these facilities, as they offer excellent resistance to corrosion. With Center Enamels tanks, wastewater treatment plants benefit from a robust solution that minimizes the need for frequent maintenance and replacement.
Fire Protection Water Storage
Fire protection water storage requires tanks that are ready to supply large volumes of water at a moments notice. Bolted steel tanks with epoxy coating are particularly suited for fire protection applications due to their resilience and capacity options. Center Enamel provides customizable tank sizes, allowing facilities to store ample water for emergency fire protection needs while ensuring the tanks integrity in harsh conditions.
Agricultural and Irrigation Water Storage
In agriculture, water storage is essential for irrigation and livestock needs. Epoxy-coated bolted steel tanks offer a practical solution for farmers and agricultural businesses, as they are durable and can withstand outdoor elements. Center Enamel supplies tanks to the agricultural sector, delivering reliable water storage solutions that support sustainable farming practices.
Industrial Chemical Storage
The chemical industry requires storage tanks that can withstand a variety of aggressive chemicals. Epoxy-coated bolted steel tanks provide the necessary corrosion resistance to store chemicals safely, reducing the risk of leakage or contamination. Center Enamel offers tanks specifically engineered for chemical storage, providing industrial facilities with a safe, cost-effective solution for managing their chemical inventories.
Benefits of Center Enamels Bolted Steel Tanks
Center Enamels bolted steel tanks with epoxy coating are trusted by industries worldwide due to the following benefits:
Corrosion Resistance: The epoxy coating serves as a protective layer, preventing corrosion from exposure to water, chemicals, and other environmental factors. This resistance to corrosion extends the lifespan of the tank and ensures the safety of stored materials.
Ease of Installation and Flexibility: The modular design of bolted steel tanks allows for quick and easy installation. These tanks can be assembled on-site, making them ideal for remote locations or facilities with limited space. Additionally, they can be disassembled and relocated if needed, adding versatility to their applications.
Cost-Effectiveness: Compared to traditional welded steel tanks, bolted steel tanks are more affordable due to lower material and installation costs. The epoxy coating also reduces long-term maintenance expenses, making them a cost-effective choice for storage.
Customizable Capacity: Bolted steel tanks with epoxy coating are available in a range of sizes to meet different storage requirements. Center Enamel provides customized tanks, ensuring clients receive a solution that fits their specific storage needs.
Environmental Adaptability: These tanks are designed to withstand various environmental conditions, making them suitable for both indoor and outdoor applications. The epoxy coating provides UV resistance, protecting the tank from sun damage and extending its usable life.
Why Choose Center Enamel for Epoxy-Coated Bolted Steel Tanks?
Center Enamel has over 30 years of experience in the storage tank industry, with a reputation for producing high-quality and durable tanks for various applications. The companys epoxy-coated bolted steel tanks are manufactured to meet stringent industry standards, ensuring that clients receive products that are both safe and reliable.
As a global leader in storage technology, Center Enamel provides a comprehensive range of solutions, including Glass-Fused-to-Steel Tanks, Stainless Steel Bolted Tanks, Aluminum Dome Roofs, and Double Membrane Gas Holders. Each product is engineered to deliver lasting performance and is backed by Center Enamels commitment to quality and customer satisfaction.
Whether you require a tank for potable water storage, industrial chemicals, or agricultural irrigation, Center Enamel has the expertise and technology to deliver a solution that meets your needs. Contact us today to learn more about our bolted steel tanks with epoxy coating and how they can benefit your facilitys storage requirements.
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