What Type of Diamond Blade Should I Use?

Diamond blades are essential tools for professional tile installers, whether working with challenging materials like thick or hard porcelain or delicate glass tiles. The perfect blade can make all the difference when cutting intricate mosaic sheets, which often blend materials like tile and aluminum, to fit both wall and floor applications.

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Choosing the right diamond blade from the multitude available can be daunting. The key is to match the blade to the type of material and the tool you will use. Once you understand this, selecting the right type of diamond blade becomes a more straightforward process.

Types of Diamond Blades for Tile

In this section, we’ll discuss three main types of diamond blades: continuous rim, segmented, and turbo rim blades. This overview provides general insights into choosing the best blade for your task. For more complex questions, reach out to our sales team at customerservice@thetoollocker.com.

Continuous Rim Blades

Continuous rim diamond blades are ideal for cutting materials prone to chipping, such as porcelain, ceramic, granite, stone, and glass tiles. Their solid, uninterrupted edge ensures a chip-free cut. Most continuous rim blades are designed for wet cutting and come in sizes ranging from 4" to 14". They are compatible with angle grinders, hand-held saws, and wet tile saws. Some blades, like the T3 Razor Blades, feature slots that help in cooling and increasing the blade’s lifespan.

Segmented Blades

Segmented blades are known for their durability and longer lifespan. They have a medium to hard bond, suitable for both wet and dry cutting. These blades are perfect for cutting materials like marble, granite slabs, concrete, asphalt, brick, and other construction materials. Typically, segmented blades range from 10" to 14" and are used with masonry saws, concrete walk-behind saws, and cut-off saws. Their design helps in improving airflow and removing debris, which enhances cutting performance and blade longevity.

Turbo Rim Blades

Turbo rim blades feature a continuous edge with a serrated design for faster cutting speeds and smooth finishes. These blades have soft to medium bonds, suitable for a variety of materials like ceramic, stone, marble, and masonry. Sizes range from 4" to 10", and they are used with angle grinders, hand-held saws, and wet tile saws. Turbo blades cut efficiently in both wet and dry conditions due to their design, which ensures quick material removal.

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What are Diamond Bonds?

Diamond bonds refer to how the diamonds are affixed to the blade's metal core, which affects the blade's cutting ability. For harder materials like porcelain tile, a softer bond blade is preferable as it exposes new diamonds more easily, leading to a smoother cut. Conversely, for softer materials like asphalt or green concrete, a harder bond blade is ideal for longevity and efficient cutting.

A diamond blade consists of a circular steel disc with a diamond-embedded edge, available in segmented, turbo, and continuous rim types for different cutting needs. Segmented blades offer long life; turbo blades are efficient for aggressive cuts; continuous rim blades ensure smooth, chip-free cuts.

The blade's core is made from tensioned steel, featuring slots (or gullets) that facilitate cooling and reduce stress during cutting. These slots also help the blade flex, preventing cracks. Each blade operates at specific rpms; maintaining the correct rpm is crucial for safety and performance.

The diamond edge comprises a mixture of manufactured diamonds and metal powders, bonded at high temperatures to form a robust alloy. This edge is always slightly wider than the core to minimize drag during cutting. As the blade wears, new diamonds are exposed, allowing continuous cutting performance.

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