Briquetting Machine Review

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About biomass briquettes

Making briquettes from biomass is a high efficient way to save your energy bill as well as to dispose of biomass waste. As a kind of renewable energy, the biomass briquettes, such as wood briquettes, saw dust briquettes or charcoal briquettes, made by briquetting machine, is widely used both in industry and civil scale for heating as a substitute of conventional fossil fuel - coal in particular. Biomass briquettes can be made from wood, sawdust, crop straw, grass, civil waste and animal waste.
A briquette is manufactured by briquetting machine, also known as briquette maker or briquette press But how does a biomass briquetting machines work? Take making wood briquettes for example, under circumstance of high pressure and temperature, the lignin, which is a kind of polymer in the wood, originally working as a support of wood cell wall, will turn to a sort of plastic matter that stick the briquettes together. That is also why any glue, or binder namely is not necessary in briquetting process, and it is also the reason why the outside of a wood briquette is smooth and shinning.

Benefits of briquettes?

The briquettes, known as a compact heating fuel, has several advantages over the traditional fossil fuel:
 

• Better burning efficiency. Heat value is highly concentrated in briquettes because of its compactness so that more thermal heat can be produced compared with other fuel with the same size. From our years experience as well as feedbacks of the customers, the biomass briquettes, especially wood briquettes are 40% higher in term of burning efficiency.

• Tiny size. In GEMCO, we are proud of reducing size of the biomass feedstock up to 90%. This results in high bulk density. Unlike raw biomass material whose density is about 60-180kg/m³, the briquettes have a much higher density of around kg/m³.

• Smoke and ash free. One of the reason why you can burn biomass briquettes or wood briquettes in fireplace or stove at home is that they produce no smoke or very subtle ash based on what specific material used for making briquettes. As manufacture technology and relevant fuel energy standardization revamp, to burning biomass fuel: pellets, briquettes and suchlike is getting more and more clean and environmental friendly.

• Easy get easy keep. Chances are when you own a saw mill, a furniture factory or a farm, you might have been in trouble dealing with those biomass by-products. One of the easiest way to solve your problem is making them into biomass briquettes. No matter what shapes of briquettes you get: square, hexagon, round, etc. they are always convenient to pack and transport.

 
Briquettes have more merits other than the above said, they are cheap, easy to delivery, recyclable, and so forth.

 

How to choose briquetting machine?

Given that briquetting industry is an overwhelming trend that will continue being hot and will contribute more and more portion in renewable energy marketing, different designs of briquetting machines are rolled out. By and large, two essential kind of briquette press can be observed in the market: stamping type briquette press, screw press briquetting machine, and hydraulic briquetting machine, each type has its unique power driven pattern. What interesting is that In Chinese market, especially an integrated machinery that can both make briquettes and pellets is eye catching. Scientifically speaking, by looking at its working theory, this dual function machine is just a improved type of stamping briquette press.
From the view of feedstock that a briquette machine is processing, there are charcoal briquettes maker, wood briquettes maker, paper briquettes maker, even metal briquettes maker.
 
Below a presentation of comparison among 3 types of biomass briquetting machine that are mainstream on the market:

Briquetting machine review

 

hydraulic briquetting machine

stamping type briquetting machine screw press briquetting machine

Raw material size /mm

3 - 20 mm

3  - 20 mm

3-5mm

Raw material moister required

6% - 18%

10% - 20%

8% - 12%

Product profile

Φ=70mm

Φ=70mm

Φ=70mm
Pellet: 8mm,10mm,22mm,30mm

 

Φ=40mm, 50mm, 60mm, 70mm

Product density/ g/cm3

0.8 - 1.2

0.9 - 1.3

1 &#; 1.3

Capacity/ kg/h

125

800 -

180 -

Energy consumption/ kW/t

40 - 60

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Contact us to discuss your requirements of Straw Briquetting Machine. Our experienced sales team can help you identify the options that best suit your needs.

40 - 50

Balers for Cost-Effective Waste Reduction and Recycling
How does YME Engineering transform industries today?

70-80

Mould lifetime

h - h, cooling not required to mould

h - h, cooling required to mould

-

PLC

yes

Yes, and vibration resistance

N/A

noise

Lower than 70db

Higher than 85db

Around 80db

Working environment

Dust free

Dust free

With smoke and ash

Users

High requirement with automatic control and working environment, complicated raw material component

High requirement with capacity (1 - 5 t/h)

Typically the briquettes will be further processed to charcoal briquettes

Looking into the figures in the table, you will find that all 3 types of briquetting machines are eligible for making quality briquettes. The difference lies in users&#; requirement. Which one will you choose?

Important Factor of Charcoal Briquette: Price VS Quality

Nowadays, many people choose to invest in charcoal briquette plants, so the first step is that you need to buy charcoal briquette equipment. How do customers choose in terms of price and quality when purchasing a charcoal briquette machine?

Price VS Quality

When buying a charcoal briquette machine, you must not just look at the price. The quality of expensive equipment is not necessarily good, and the cheap one is not necessarily bad. The production cost of charcoal briquette equipment is limited. In pursuit of high prices, some manufacturers and suppliers will cut corners and may use cheaper materials, and this leads to a shorter product life.

When customers choose charcoal briquette equipment, the core part is indispensable

When purchasing charcoal briquette equipment, you should also pay attention to the material used in the core part of the charcoal briquette machine, and whether the core part is designed with a reasonable structure.  Don't ignore it because of the price. After the low-priced charcoal briquette machine is bought back, if the main body has problems, the machine will continue to malfunction and cannot be produced, and it will not be possible to make money for investors. On the contrary, after buying the good-quality equipment back, the machine is in normal use and operation, and it continues to produce, which can bring benefits to investors.

Small Part

Small Part

Core Part

Core Part

The purchase of charcoal briquette machine must be based on the quality, whether the equipment can operate normally, whether the core parts are abnormal, and whether the raw materials used can produce good-quality charcoal briquette&#;.As long as a good mechanism carbon can be produced, it can be sold at a good price.

Customers who buy  charcoal briquette equipment should not only look at the price, but also look at the quality of the machine. If the quality of the equipment is good, there will be fewer problems, and it will be able to produce good  charcoal briquette and bring better benefits.

Screw Charcoal Briquette Machine Working Video

Reasons for The Poor Quality of Charcoal Briquetting Equipment

Many people invest in charcoal briquetting equipment to produce good charcoal  briquette so that it is profitable. If you want to use charcoal briquette machines to produce high-quality charcoal briquette, you must be proficient in certain production processes and technologies to meet charcoal briquetting production. So what is the reason for the poor quality of charcoal machine products?

Charcoal Briquettes Made by Biomass Briquette Machine

• 1. The raw materials are not clean: The main research method is to control the transportation process of raw materials to ensure that the raw materials are not polluted by the environment during the transportation process; another important aspect is to control the storage technical conditions of the raw materials. Try to avoid the pollution of sand and soil. At the same time, we must also control the sources of raw materials.
• 2. The raw material itself has a high ash content: Some raw materials have a relatively large ash content,for example, rice husks, straws, weeds, etc. Generally speaking, charcoal briquette can not be used in the barbecue food industry, but can only be used in the industry.
• 3. High carbonization temperature: If the temperature of the carbon briquette production line is too high, the carbon element will escape together with hydrogen and oxygen, so the carbon is relatively light and the ash will not escape, that is, the ash content of the carbon will increase relatively.

The above problems are the reasons why the charcoal quality of the charcoal briquetting machine is not good. When operating the charcoal machine, the user needs the enterprise to perform analysis and operation according to the necessary conditions, and to avoid the above problems. This ensures that the charcoal machine can produce a good charcoal briquettes.
 

 

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